![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgdRPTB7zZZEXYEadp_QBS_Ogh-e-tWVkZ0-j033kfYCAT0U9ovUpKxdruthLb_9_LBlZUcYHoDFvkC1udCPzsYLtnGIf-R_uPxsFUymn450dQtUDHddMySdIFTkAyPgBSeIa8YX3AQVY5L/s200/leadg+005.jpg)
Fortunately, a good friend had all the casting equipment for the job.
We picked up some brass loops, and heated up alot of lead.
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgsPrrJwXrwBV7DcoWEEtcNu1f5Ll4vUByfANMFlaserbkvTM1b9CHWHbukDV0NzL5uPutcVNTf0SURqplFrL3VZKDruCT1lus_RMb0TXqRBGxOSfOh1MUwNbLBnKGrp1iT_We_OhzKhp6j/s200/ledgygx+121.jpg)
Pretty simple setup - same as for cooking crab or scalding chickens.
We've never done this before, so it was a new adventure.
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgrHuSZXpzz234jNhA31Uago0hRkV9dRr5s-rhphPPludcfXxo-_PJxCzrJjXfSDYZRrMaS1vWMTOCUOSmKlMHueAOfNlOIjoYRGuKThIfkEAloBLvFl_24oGAQN76_Tc5-BnMprGqZjXIZ/s200/ledgygx+122.jpg)
Its important to keep the molds HOT, so the lead fills the entire cavity before hardening too much.
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEg51LYUZAhiYAMBB4-w2qgc8n5HP6Mea720DT0Z0khiX_nJv2_DR0EacamViLNRAu6AbCMaZayXTpswsapksGtBFPK8plQjYO6PDDfAOBxMgZUqDBrneFCwbWM_wWc6EvKqFfDEngP8O4G9/s200/ledgygx+123.jpg)
The motor is running well, but still getting too hot at slower RPMs - the poppet valve cleaning did NOT fix the issue.
We also put a new layer of 'liquid' tape on the bolts, to keep corrosion down. More on that, later.
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgZc33QzAET_7fH2c2D6qcbldita5OebvMGrr4jdOq9GTwEDZ9o7yflzyYurhtbUz-cSbEbMYkQFqXwpMrtSOkqyHCztMz8yGsZvl8q1xNKqHPDsCzPmSwmxukx4Ax_fWmMJM_zsTDr0m5G/s200/ledgygx+132.jpg)
Pretty straightforward, too. Just keep the lead good 'n hot, and pour slowly and smoothly.
And don't get burned.
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjdjxkuy_0fPkxfB7XR5CtGwl2q5_VmNdSoiU502CIzuBF5hm541hIg_RwevM9IzTzeQTLbUd1eNwjpiPYvAKUUNwSYF3Rpr6qN4PAIfH3TuNvHieWo9RP2_CUadhHhrC676gdgAlGh5nFn/s200/ledgygx+147.jpg)
The only other step was to trim the weights and put the excess lead back into the pot.
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgpS-ML90OT1yqIlCSWkrY2yV6Uj-qS3QbEyvESV2eK6rZIDV_hzcJuk_ktzb8D3PHnG-fGqcJLPPdJFQDUsU4V372omnmmjlH1PBB5FtAdycvv14OxoH5zF3vY-DGJhN8msAKJu_4mLqTD/s200/ledgygx+149.jpg)
So... we threw them in the pot, too.
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgRl8worqM_iSMUaGovYAa7aGl-oNbVQl01THnLyCpXf8kCb66mNj4Ty0B4WZNcnzp7gV3IP9e1Z-1GipiuXPbUdfo4SHzFQT2u6jKqgldWW3PLuMVTKeABfIBsmrK5rqxKoW6CViT8kYCQ/s200/ledgygx+151.jpg)
We also had fun pouring hot lead into a bucket of water, and other fun stuff... but safety first, of course.
Especially when putting wet items back into the hot lead - pop!
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhD5pMLDT9evlYWMBCUAJ5640bAbJqBzJznZ0g6971FOH5uHC9yUnrhdRhQm1Ko3UjseGZftS2qk8jfi5CZXv19Cs8MIZ5nh6BZFIQ5BLwlyJH-MiRYicxfUh-ADKs2TQzUNDM2IHvVd_Xj/s200/ledgygx+153.jpg)
They sure like nice 'n shiny...
Another fun project here in the great Pacific NorthWest.